Maxim MAX7456 On Screen Display

While looking for a solution to display characters over video for an on screen display I came across the Maxim MAX7456. This is one easy to use chip for exactly this purpose. Using a SPI bus it is easily interfaced with a PIC microcontroller (I'm using a PIC18F2520 for testing).

I have just started playing with this chip and have discovered how easy and powerful it is to use. I have one project in mind for it that I am starting on now and will post again once it is further developed.

Brad - Mar 23rd 2010, 10:26 PM

Long Range XBee PRO XSC testing, Part 2

It has been awhile since my original post about seeing how large of a distance I can get two XBee PROs to communicate, but since coming across two nice 902 - 928Mhz ISM band 9 element yagi antennas I figured it was time to give it a try.


My plan is to mount two XBee PRO XSCs each to one of the yagis mounted on tripods. A small ttl to serial interface will be needed at each end which will allow interfacing to laptops. These setups will need to be as portable as possible. With each setup I will be able to set them up easily at any location (the tripod / antenna / XBee and interface, along with a laptop will be the only items needed) and test signal strength and communication using the XBee X-CTU application.


I finished the first ttl to serial converter tonight, only one more to make:




The final step will be to find two locations that are line of sight and up to 15 miles apart using topographical data. 15 miles is a long way, so I will be starting with a five mile distance. As soon as it warms up I will be giving the range test a try. I'm hoping to reach the 15 mile range Digi states that these modules are capable of, but even further would be better. :D

Brad - Feb 24th 2010, 12:10 AM

Using a hard drive spindle motor for projects

I was recently staring at a pile of 15K RPM SCSI drives that had gone bad at work. I have always admired the build quality of these drives, the fact that they can spin at 15000 rpm without failure for years is amazing. I was curious if the platter spindle motors would be useful to use in any type of projects, so I tore a couple drives apart and pulled the spindle motors out of them.


These spindle motors are basically a small three phase motor. My initial assumption to drive them was that you would need to provide each phase a voltage pulse in sequence to create rotation. Looking at a drive with my scope I could see that this was definitely not the case. The waveform on each pin was extremely complex, actually so complex that all of my Agilent and Tektronix digital scopes had a hard time capturing the waveform. My best success in capturing was with my Tektronix analog scope. The waveform to one of the phases can be seen here:


This shows again how as awesome as digital scopes are, sometimes an analog scope can provide a better picture of the waveform you are trying to see. :)

To drive this motor, I wanted to see if I could get it spinning as fast as possible with the minimum amount of circuitry simply by pulsing the three phases in sequence. I chose a pic 18F4520 as the controller and was driving each phase using a TIP31C power transistor. Initially I was using a ULN2003 to drive the phases, but found the current consumption from the motor was higher than I would have liked risking damage to the ULN2003. This motor is definitely harder to drive than a typical stepper motor.



When initially starting up the motor, you need to start the pulses at a slow rate. I found that pulsing each phase at about 20Hz (1200 rpm) was slow enough to get the spindle rotating.



Once initial rotation is established you can begin decreasing the delay between pulses to increase the spindle rotation speed. Driving the motor with a square wave, I am able to reach speeds just over 100Hz (6000 rpm) before the motor begins decreasing speed.

At this point my pulses begin to overrun each other causing speed to decrease as each phase is on consecutively. Decreasing the pulse width doesn't help either as the decreased pulse width doesn't provide enough current to each winding to keep the motor running. I would like to try driving it with sine waves, or that complex waveform that the original controller generates, but 6k rpm is pretty good for the minimal circuitry required. Not bad for about an hour worth of work anyway.


I found that placing the platters back on the spindle acted as a flywheel which helped the motor maintain smoothness being driven by the pulses. To control the speed, I used an adjustable resistor to provide input into one of the adc inputs on the pic. This in turn adjusted the pulse width of the motor. Here is the code to make it spin:



#pragma config WDT = OFF

void delay1(int result1)
{
result1 = result1 / 20;
if (result1 <= 30)
{
result1 = 30;
}
Delay1KTCYx(result1);
}
void delay2(int result1)
{
result1 = result1 / 12;
Delay1KTCYx(result1);
}

void main (void)
{
int result1;
TRISB = 0x00;
while (1)
{
OpenADC( ADC_FOSC_4 & ADC_RIGHT_JUST & ADC_4_TAD, ADC_CH0 & ADC_INT_OFF, 15 );
ConvertADC();
while( BusyADC() );
result1 = ReadADC();
CloseADC();


PORTB = 0b00000001;
delay1(result1); //big
PORTB = 0b00000000;
delay2(result1); //short
PORTB = 0b00000010;
delay1(result1); //big
PORTB = 0b00000000;
delay2(result1); //short
PORTB = 0b00000100;
delay1(result1); //big
PORTB = 0b00000000;
delay2(result1); //short
}
}




Next I plan creating a simulated sine wave with the pic to try to obtain higher speeds and smoothness replicating what the hard drive controller circuity does. I would like to look into the pulses generate by the actual hard drive controller as well to get a better understanding of how it can reach speeds of 15000 rpm.

Brad - Feb 4th 2010, 9:33 PM

Updates and new serial VFD modules

I'm finally moved in the new place, unfortunately there has been a lot of 'home things' that needed attention that have pushed back my electronic and software projects. I have been setting up my benches and unpacking my equipment this week in the new basement work area which I am very excited about. I should actually be able to start getting back into things this coming week.

Today my new serial VFDs showed up which has me pretty excited:



They are two line by 20 character display with both an 8 bit 5v parallel and up to 19200bps serial interface. Vacuum fluorescent displays just have a nice glow to them that contrasts the typical look of an LCD display you see today. I plan on using one as a primary display interface for my CPU project among other things.

Brad - Jan 7th 2010, 8:29 PM

Moving day, projects on hold

The downturn in the economy has created some amazing deals in the housing market around me. Because of this I have purchased a new home and will be moving next week. This will of course put my projects on hold, I definitely have a lot of packing to do...

The really good news is that my new home has a huge basement which will allow me to have much more room for my current cluttered work area. :D



Brad - Nov 18th 2009, 9:42 PM

Recovering a HP 16500B Logic Analysis System From a Failed Hard Drive to a CompactFlash Drive.

In a recent auction I purchased two HP16500B logic analysis systems and one HP16500A system for pretty much next to nothing which had me very excited. I have been looking to upgrade from my current 1630D logic analyzer to something a little more powerful. My 1630D has been excellent and has worked perfect for many tasks, but I have been finding that I have needed a more powerful analyzer with a lot more memory depth for some recent hardware hacking projects i have worked on. I have wanted to buy a 16500B system as their prices are reasonable, but the hard drives that they use have scared me. These hard drive based systems are ticking time bombs. Once it's disk fails the device is useless unless you have the original system boot disks for it and a working floppy drive.



The price of these three systems I bought was next to nothing, and having local pickup as an option saved me a ton in shipping as these devices are by no means small or light. So even if they were all dead I wouldn't be that upset. Upon arrival home and powering them all up, one of the three worked. The 16500A has a power supply issue and will be looked at soon. I was really interested in the two 16500B systems which one worked perfectly while the other had the common 'HARD DISK FAILURE' error upon boot indicating a dead hard drive. Luckily both of these systems came with a full (unopened) floppy disk set of the system software which lets me boot the system with the failed drive from the floppy. While I was able to successfully boot the system, unfortunately many of the modules in it have been upgraded which my disk set didn't support leaving these feature modules useless.

These systems use a Quantum PI16A011 hard drive of 170MB capacity (at least both of mine did, later earlier or later models may have had different disks). Now while I probably had a box of these drives 10 years ago or so, I have since thrown them all away. I figured purchasing one would be easy but the only similar ones I found on eBay the sellers wanted a premium for them because they were 'vintage'. Whatever, I'm not paying you $40 for a 15 year old hard drive that will probably just fail again. Looking for a more permanent solution I decided to give a Compact Flash card a try in the device.

CF cards have the cool ability to mimic a hard drive in CHS mode ( cylinder / head / sector) . I have saved many failed firewalls and other embedded devices by replacing their failed hard drives with a CF card using a CF to IDE adapter card. You can find these adapter cards for around $5 to $10.

To get the data onto the new system I considered pulling the good drive out of the working 16500B and throwing it in a linux machine along with the CF card IDE adapter. I could then clone the disk using the 'dd' command to the CF card making an exact copy. Since I had already backed up all the data from the working 16500B to my network in fear the the working one would die, it was easier for me to just ftp this backup data over to the failed system.

Here is how I was able to recover my 16500B system with the failed drive by replacing it with a CompactFlash card:

1. I booted the good working system and configured the network interface for an IP on my network. This allowed me to ftp to the 16500B, logging in with the user 'control' and no password. I then copied over all files on the 16500B system via ftp get to my local computer. I now had a backup of all of the system software for safe keeping. (Note: If using an ftp application such as LeechFTP, or any other that allows threaded ftp functionality, make sure only one thread runs at a time. Trying to transfer more than one file at once will cause the 16500B to lock up) Note, Note! If you have a 16500B, back up it's software to your network! When that drive fails you will need this data to recover.

2. I purchased a CompactFlash to IDE adapter to use in the 16500B with the failed disk. I had to try several of them before I found one that worked with the 16500B. (Buy a quality one, not a cheap Chinese one. Make sure it also has a jumper for master/slave configuration and set it to Master).

3. Buy a CompactFlash card and place it in the adaptor. I used a 64MB card in my 16500B successfully. These cards follow the basic CHS (cylinder / head / sector ) format of older hard drives so it works fine. Avoid cards larger than 256MB as the 16500B may not recognize them ( I haven't tested, just my assumption. I do know for sure that my 64MB card works perfect).



4. Place the adapter in the 16500B with the CF card installed. You will need to come up with your own mounting system to hold the new CF adapter in place where the hard drive was located. Connect the IDE cable and power connector to the adapter. Make sure it doesn't short out to the chassis ground.



5. Power on the 16500B and boot it via the system floppy disk. During boot, it will still report the 'HARD DRIVE FAIL' error message, this is normal.

6. In the 'system' menu, select 'hard disk' then select 'format' and press 'execute'. It will prompt you twice to confirm and format within a few seconds. If you have any errors here try a different CF card or adapter. Again, I had to try a few different ones to find one that worked.

7. Configure your 16500B's network adapter for a free ip on your network. Place an AUI media adapter on the 16500B and hook up to your network. It now should be pingable from another computer.



8. FTP to the 16500B's ip and login with user 'control', no password. You should login successfully. Now copy over all of the HP16550B's /system files from your backup to the 16500B with the CF card. If your CF adapter has an LED activity light, it will be blinking showing the data is indeed being copied. This may take up to 15 minutes to complete. If you only have the backup floppy disks, copy them to the CF card via the 16500Bs interface. I find it much faster to copy the floppies to a computer and ftp over all the data. The /system directory is the important one you will want to copy over.

9. Once all files are copied, remove the 16500B's floppy disk and power cycle. Upon boot, the hard disk should pass the self test and it should be immediately booting. Your 16500B is now ready for use!


Now CF cards do have a limited lifespan as well in regards to the amount of writes they can do, but since my 16500B just reads the card to boot, it should last a very long time. I'll still have to compare the CF card to the hard drive to see if there is any speed benefit in boot time to using the CF card. These are very powerful and excellent logic analyzers that are well worth converting to CF cards to increase their lifetime. Remember, if you have a working 16500B system, back up it's software before it's too late!



Brad - Oct 22nd 2009, 12:38 AM

CPU From Scratch

I haven't been posting too much lately, mostly because I have taken on a very ambitious project. I have decided to create an entire CPU from scratch using only TTL based logic. This project has been in the works for about two months now and I finally have something to show for it. Because this project is going to be more in-depth than most I have dedicated an entire wiki to it which can be located at bradthx.net.


As it stands now I have an 8-bit CPU that is able to load and store instructions into address and instruction registers from memory. This proves (along with a lot of additional debugging) that my design seems solid and I can begin designing my opcode and burning it to eproms. I will update this blog when I make major milestones, but all the technical data will be located at bradthx.net.


Brad - Oct 1st 2009, 12:57 AM

Power Supply Reverse Engineering

I recently came across a crazy good deal on eBay, a Scientech SP1000 precision balance / scale. For $15 I couldn't refuse the purchase of a retail $2000 precision scale even though I knew the power supply was not included with the unit. I figured I could just reverse engineer the circuitry to create my own external power supply ( $100 retail value for the power supply from Scientech) to be able to use the scale, and after an hour on my bench my assumptions were correct.

I have wanted a simple scale for awhile now to measure the weight of rocket components to be better able to predict it's performance with my addition of GPS / accelerometer payloads. There are a ton of cheap scales on eBay (mostly from Chinese suppliers) but I knew I wanted something better and more precise than the average drug dealer who purchases these cheap items. After some research I discovered Scientech was one of the leaders in precision balances and began to search for them. I was very happy to find one for very cheap with the absense of a power supply. This is where my reverse engineering began. The scale had a 5-pin din connector for power. Knowing that this was not going to be completely simple, I tore the unit apart.

To reverse engineer it's power input, I first located it's ground pins. I did this by locating known ic's and metering their ground pins to a pin on the power connector. Also noticing large ground planes on the board helped as well. There ended up being two grounds pins on this board. Two pins down, three to go. Once the two ground pins were identified, I went for non-ground voltages. The first I discovered was a +5v line. I traced the pins back through taces from some known 7400 TTL logic ic's and was able to identify a +5v input. So one pin from the power supply provided +5v.


Moving forward I was lucky to find a label on the board indicating -12V. I followed this trace back to the power connector and identified one pin as being definitely -12V. Another pin from strictly an assumption would be +12V. I followed the traces from this last pin around and discovered they followed the -12V traces to a regulator, indicating that my assumption was probably correct. Time to power up.


After making all connections to my power supply, i powered up the +5V line first. Pressing the power button resulted in the display turning on with '-----'. A good start. I set my +12V and -12V supplies to current limit at .1A as to not burn it out if I was wrong, and slowly raised the voltage on each. Once about 10V on each was hit, the device came to life. I had a working scale with the exception of some errors on display. With some testing I discovered it was just pissed because the measuring tray did not have the full tray on it (applying a certain amount of weight). Placing an object, pliers in this case, on the scale are powering back up it turned on completely and successfully. I just now need to design a high quality linear supply for it for +5V, -12V and +12V voltages.

It's interesting to note that this small wire-wrap wire:


Weighs a whole .053 grams. :D (uncalibrated of course, so give or take +-.01 grams)

Brad - Sep 20th 2009, 12:45 AM

One sweet ADC, National Semiconductor ADC08100

I spent this weekend playing with a few analog to digital convertors I have been meaning to try out, one of which is the National Semiconductor ADC08100. The ADC08100 is an 8 bit 100Msps ADC with very low power operation. To test it out I have it clocked from a PIC18F4520 running at 40Mhz and has the output being displayed on a pair of HP hexadecimal displays. Input is coming from a small Murata pot whose voltage can be adjusted over the set range of 0V to +3V.


I plan on using these ADCs for everything from video capture in basic machine vision systems to any type of ADC that needs high speed accurate conversion that can offload the ADC operation from the microcontroller itself.

Brad - Aug 8th 2009, 11:47 PM

The Hypogeum PHP Framework

I finally finished the one to many workings of the PHP Framework (Hypogeum) I am building. The framework is geared to be simple yet efficent. Each object has a database definition that links it to one or many tables in a database (ie: a user has user info in the "user" table, and the users avatar resides in the "avatar" table). Once defining your user with one simple array, the class autolads your data and gives you all kinds of ways to manpulate that user, including ways to extend your own functions (like a login function) off of the class. Here are a few quick examples as to things you could do with Hypogeum:

// get user with the unique_id of 1 from the database
$me = $c->user(1);

// echo out the users name
echo $me->attr('username');

// write a new user name to memory
$me->attr('username', 'MyNewName');

// save the users new name
$me->save();

Now the neat part is, all of the tables are bound to the same object, so lets say you want to change the users avatar image title, but thats not in the user table! no fear. You have already told the user class that we have multiple tables.

//set new avatar title
$me->attr('avatarTtitle','This is my new title');

//save the avatar title
$me->save();

The class knows that the 'avatarTitle' field exisist in the 'avatar' table, so it writes accordingly. If you have multiple fields with the same name, its as easy as:

$me->attr('avatar.avatarTitle','This is my new title');

The framework knows to look for a period, and try to use that as a table name. If it cannot, it throws an exception. And i know what you're thinking; "what if i put $me->attr('avatar',"x'; Drop Table users;")"? Well, a few things. If you wanna break your own database, go for it. However you wont be able to use my framework. Everything that interacts with the database is made safe via php filtering, but before that it has ot match the Regex that you define for each field.

So far i bet youre saying "big deal. so you can get one user from a table". Heres a few more options:

$us = $c->user->search('Jim');
foreach($us as $key => $val){
echo $us->attr('displayname');
}

This will allow you to search the user table (on the field or fields you have mapped for string seraching) for users with name 'Jim'. Lets say you want to find all users that have the letters "er" in their last name.

$us = $c->user->search('er',true,'lastName');

The second argument in the search method tells the function to perform a SQL Like search. The third binds the search to a custom field (any field mapped to the table).

If you want to find all of the users that are between the age of 18 and 25, you simply:

$us = $c->user->searchBetween(18,25,'age');

if you want to get all of your users:

$us = $c->user->getAll();

Now heres where i get to the awesome part. You can map objects (oe to many) together. Lets say you have a table of user attributes such as "happy, sad, flaky, duck-like, etc..." and you want to map these attributes to a user. With one line of code in the user class:

// table, id to map from, id to map to
map( 'user_attrib', 'user_id', 'user_id' );

you will automaticly map those attributes when you get your user info. so now, when you get your user info, the mapped data comes with it.

$me = $c->user(1);
echo $me->attr('username')." is:\n";
foreach($me->getMapChildren() as $key => $val ){
echo $val->attr('attributeName')."\n";
}

This would output something like this:
Tendrid is:
happy
duck-like
etc...

It only outputs the attributes that match the current users user_id in the attributes table. And yes, it scales. Even if you get all of the users in the database (say you have 1000), that only requires one sql statment. Once it retrieves all of the users, it then performs a second SQL statment based on a list of all of the ids. So even with 1000 users, all having 50 unique attributes, you only have 2 sql statments. Also, if the attribute already exisist in memory (based on the unique id of the class. In this case being attrib_id) then the framework does not include that in the SQL query, instead it just maps a reference to the attribute already existing in memory. This type of read-check occures on all objects. ie:

$c->user(1);
$c->user(1);

Would only result in one SQL statment.

On top of all this sweet stuff, the framework also has an extended layout class which has a template system based on sprintf expressions. Once you define the objects html template, you can simply do this:

$us = $c->user->getAll();
foreach( $us as $key => $val ){
$val->draw();
}

This will pass the objects current parameters into the template, and output the object formatted in the HTML directly to the browser. The draw method even supports custom sub templates (such as different sizes) all of which are indavidaly set.

$us = $c->user->getAll();
foreach( $us as $key => $val ){
$val->draw(SMALL);
$val->draw(MEDIUM);
$val->draw(LARGE);
}

There are a lot more features to this framework, and i will go over them in detail in the future. The framework will eventually live at hypogeum.net but there isn't much there now :)

Jim - Jul 20th 2009, 10:35 PM

Texas Instruments TMP100 Temperature Sensor

When looking for cheap and accurate temperature sensors for the next up and coming near space balloon project, I came across this great little device from TI. The TMP100. Tonight I interfaced these little devices with a PIC18F4520 via I2C and everything is working perfectly.


Some basic info about this sensor:

Resolution: up to 12bit
Temperature range: -55 to +125 degrees Celsius

I plan on using two of these to monitor temperature, one for the inside electronics temperature and one for the outside environment temperature.


Brad - Jul 19th 2009, 12:13 AM

MORE PARTS!!!

We just put in another order to sparkfun for our upcoming rocket build out:

DC to DC converter module 6A (Count: 4)
XBee Pro 900 XSC RPSMA (Count: 2)
JST Vertical Connector (Count: 10)
GPS Micro-Mini (Count: 1)
Break Away Female Headers (Count: 10)
IC Hook Test Leads (Count: 2)
Breakout Board for MEMs Barometric Pressure Sensor - SCP1000 (Count: 1)
Break Away Headers - Straight (Count: 10)
I2C EEPROM - 256kbit (Count: 10)
Humidity and Temperature Sensor - SHT15 Breakout (Count: 1)
SMA Male to RPSMA Female Adapter (Count: 2)
900MHz Duck Antenna RP-SMA (Count: 2)
2mm 10pin XBee Socket (Count: 8)
Breakout Board for XBee Module (Count: 2)
SCP1000 Gasket (Count: 1)

Some of these things will also be used for the balloon launch that we plan on being a part of later this fall. More to come on both projects as they unfold.

Jim - Jul 15th 2009, 4:37 PM

New updates to Lyfe.net

I've implemented a few new features in Lyfe.net over the past few weeks, but I haven't really had time to sit down and clickty-clack out the hows and whys on my keyboard (until now).

Short Urls - We implemented a base 64 (as in a base 64 symbol set, not the encoding mime type), so now urls are weird looking and like 2-3 characters shorter! Thats how you can tell they're fancy. We shorten the URLs by working with a larger symbol set (0123456789ABCDEFGHIJKLMNOPQRSTUVWXYZabcdefghijklmnopqrstuvwxyz-_) instead of the expected base ten set (0123456789). This makes a number like 16000000 boiled down to z2G0. We do this for the sake of twitter, and other social networks where text space is vital. We have a test example script available here. Special thanks to Jeff for sassing up the code with bit tricks.

Habla chat - I implemented Habla for those of you who have questions. Im usually available at during the day. Just look for the chat box in the bottom right corner of the screen on Lyfe.net

Social network - Auto posting to facebook and twitter is fully implemented, however there are a couple of bugs with the signup i need to work out (when i get the time).

I will have more to update on Lyfe when i get some time, Unfortunately other projects (such as peoplebacon.com) are taking up a great deal of my time. Oh, and wedding planning has a tendency to monopolize time as well.

-Jim

Jim - Jul 6th 2009, 12:23 PM

TCM8230MD Camera Images Within Reach

Last night I was able issue a start command over I2c to the TCM8230MD camera module to have it start sending images. I'm now receiving valid YUV 422 data off of the 8 bit bus along with the necessary clock and sync pulses.



This camera is definitely not the easiest thing to work with. The datasheet is not as clear I would have liked and the timings necessary for the startup sequence took a little bit longer to figure out than I had expected.


The next step will be to be to send the camera a few more control codes to lower the frame rate and resolution to get the data rate to a more manageable level for the pic. I'm hoping to capture and display my first usable image over the weekend.

Brad - Jul 2nd 2009, 1:15 PM

Quick ignite notes:

Here is a quick list i am throwing together to further inform the visitors of ignite about what it was i was muttering on about up on stage.

The radio I mentioned (which we will be using for our next launch) is an XBee Pro.

The GPS I featured in my slide was the Venus634FLPx, but you may want to go with this product because it is much easier to work with, plus it stores your GPS data onboard (so no need to record the data on your ground station).

I featured 4 cameras all of which had the time laps feature, but was told after my speech that the now famous cannon hacks can work on a broad range of cameras, and one of the features they boast is time lapse photography.

Jim - Jul 1st 2009, 11:29 AM

Ignite - Ann Arbor

Five minutes, 20 slides. What would you say?

If you had five minutes on stage what would you say? What if you only got 20 slides and they rotated automatically after 15 seconds? Around the world geeks have been putting together Ignite nights to show their answers.

Ignite was started in Seattle in 2006 by Brady Forrest and Bre Pettis. Since then 100s of 5 minute talks have been given across the world. There are thriving Ignite communities in Seattle, Portland, Paris, NYC and now Ann Arbor.

We invite you to attend the first ever, Ignite Ann Arbor event. You may learn a thing or two, or perhaps even make some good networking contacts.

To learn more about this event, head over to http://www.igniteannarbor.com

Please RSVP at: http://igniteannarbor.eventbrite.com (Space is limited!)
Twitter search term: #ignitea2

Jim - Jun 29th 2009, 3:09 PM

Custom PCB for Toshiba TCM8230MD Camera

I recently purchased a few small TCM8230MD CMOS cameras made by Toshiba from SparkFun. I plan on using the camera for some machine vision experiments as they are controlled by an I2c bus and have an 8 bit parallel video out with sync and clock. This makes them very microcontroller interfacing friendly. I plan to use a higher end PIC micro to receive the picture data and process the received video frames. The only issue is that I didn't realize how small these cameras actually are until I tried to use one.

My first attempt at soldering didn't go so well as the solder pads on this device are extremely small. Since no breakout board is available and the lead spacing on this device appears to be non-standard, I went for a custom PCB design.

I made the initial pattern in Eagle using the dimensions from the datasheet to space the solder pads for it, than drew simple traces to solder pads for two headers. I then used the instructions here to transfer the trace layout to a copper PCB.


A nice thing about this simple board is that I didn't have to worry abut mirroring the layout when printing as the orientation of the camera doesn't matter. Once the board was etched in Ferric Chloride, it looked like this:


Not bad for a quick design, there was one weak trace that was etched too much but a little solder will fix that. One note about etching, It took much longer to etch than anticipated. About 20 minutes was needed with me agitating the board for the last 10 minutes.

A reflow procedure was used to solder the camera down, I did it with an electric skillet. After reflow, a quick test showed no shorts and inspection of the pins to pads looks good. I plan on starting to use it tonight.

Now that I have made the board, I would have changed a few things. I should have made pin 1 on the camera line up with the standard pin 1 location on the board. I should have also made all the header pins along one side of the board instead of two so I could use right angle headers to mount the camera vertically. I also didn't forget to drill the holes in the board for the headers, I purchased new PCB drill bits online and they have not arrived yet. I'll just solder jumpers to the pads for now. Yes i'm impatient.

Brad - Jun 27th 2009, 2:07 PM

How not to live a life of ultimate happiness

Like a raging bull on steroids, i have blindly taken up the task of resurrecting a project of mine, long forgotten by the user base it once had. Lyfe.net was once a very involved vice of mine that monopolized my time to such a degree that i lost sleep due to hallucinations about the project going awry. I will use this blog to illustrate a great deal of mistakes i made in the past, and a personal road map as not to repeat them.

Welcome to my self inflicted blight.

Entry:
My journey started long ago, sometime in January of 2004. I had just purchased my first camera phone (a Nokia 3650; the first camera phone released in North America) and wanted nothing more than to send images directly to my already established blog of daily insanity (neverendingdoom.com). Long story short, i wrote some code, and got it working. Soon after, my blog readers expressed interest in a service so that they could do the same. After some more code pounding, Lyfe.net was launched some time in early 2006. Users could sign up, and send pictures directly to Lyfe.net, or Myspace.

Decay:
As Lyfe.net became more popular, i began to create new features. I was under the impression that people wanted functionality out of a service, (which i now know to be total bullshit. want proof? how many assholes gave a green beer to each other, or threw a snowball at their friends on Facebook vs the people that actually use any of the advanced applications? the numbers are staggering) The first feature i wrote in was a survey application that allowed the user to create a series of questions, then put the survey on their Myspace profile. Once you took the survey, it would save all the answers and show you who your answers were most like. This application failed. In my opinion, it was totally bad ass. I think 6 people created surveys, and a total of 15 people took them. A total flop. So then i moved on to creating a game out of the picture aspect of the website. There was a weekly scavenger hunt to be launched that anyone could join. I was to design the first one, and the person who found all the items in my list and sent them to Lyfe.net first won. Their prize was the ability to design the next scavenger hunt. It was a great idea (and it may even work today) but nobody jumped on board. I equate this mostly to the fact that camera phones were still very early, and people commonly forgot they had the option of taking pictures with their phone. My next goal was to work video support into Lyfe.net, but when i asked my user base for videos to test with, i only received one. I ceased all development on the project the next day.

Resolve:
About a year ago i came up with a fancy idea to implement groups into Lyfe.net. I planned out the implementation, but was pulled away for another project. But now, 5 years after my initial code was written, i have started development yet again on the Lyfe.net project. I have wrangled the other two unfortunate souls i commonly called on for help with the project to put some time and effort into resurrecting this project. Perhaps Lyfe.net was before its time. Perhaps the idea is a total failure and I’m a jackass for not letting it die off, but everyone needs a hobby.

Jim - Jun 24th 2009, 5:42 PM

Remote GPS tracker + Accelerometer

This summer there are a few projects I have planned. One of the first is a model rocket tracking / data-logging system for some launches I am planning on performing this summer. I recently came across a good supplier of F and G series rocket engines for a very reasonable price. Some of these engines have as long as a 7.8 second burn making them very exciting to see take off.

The idea of this project is to be able to record all acceleration of the rocket throughout the the entire launch. The tracker will also have a GPS receiver that can log it's maximum altitude as well as track its decent to aid in finding it's landing location in the event of a launch where the rocket landing ends up not being visible. This GPS data will be transmitted through a long range Xbee tranceiver.

The basis of the performance data is an Analog Devices ADXL accelerometer. These accelerometers are very cheap and very accurate. They are available in different models with varying degrees of g resolution. The model I am using here is the ADXL330, a three axis +- 3g accelerometer.

The +-3g of resolution is fine for testing, for the actual rocket launch I will be using a +-18g accelerometer to capture launch and decent data.

The ADXL is a pretty small SMD device, so soldering was a little tricky:





The prototype I am making here is a testing base that will be used for debugging and developing the base station receiving software. I envision making a simple and cool app that will control and display all functions of the rocket from launch to landing. The design is based around a PIC18 series microcontroller. Initial performance testing and range testing will be performed by mounting this prototype to a remote controlled truck to gather data.




The tracker under development on my bench:


The finished prototype:

Please note that this device is much too big and heavy for use in a rocket. The final version will be made mostly of SMD devices on a PCB I design using Eagle. Lithium Polymer batteries will be used to save weight as well as using a smaller GPS receiver. I need to be able to save every gram of weight possible.



The device is currently working flawlessly as I have tossed the device around outside my home and been able to capture the data from it. Truck testing will occur this coming week or two, I will be able to display actual data at this time.

Brad - Apr 13th 2009, 11:05 PM